Tube sawing in the construction industry: Applications and innovations

The pipes and tubes generated after the production cycle cannot be used as it is in creating the end products. Instead, they are sent for further refinement and processing, by means of which they are cut into different pieces according to the project requirements. The cuts created might be a simple and straight one or the intricate ones with varying cut angle and inclination. That’s why choosing proper cutting technique is essential for tubes and pipes, namely tube sawing. It is a technique through which the tubes are cut using a circular saw while ensuring optimal accuracy and precision. 

In the construction industry, the use of tube saw is imminent since it can create precise and clean cuts along the length of the entire tube and pipe. Owing to this, this below article will further illustrate the major applications and innovative practices to be adopted for tube sawing procedure. This guide will not only help you understand the exact use of tube saws and the technologically advanced practices which can be further implemented for higher productivity and efficiency. 

Advantages of tube sawing in manufacturing and fabrication

First of all, we should know the specific benefits manufacturers can gain by using tube sawing techniques for manufacturing and fabrication. Having clarity about this will help you in the decision-making process and make the right call for the upcoming project involving tubes and pipes. 

1. High accuracy and precision: Tube sawing allows operators to create accurate and precise cuts on the workpieces, depending on the required angles and dimensions of the cut pieces. 
2. Efficiency: Using the tube saw machine increases the efficiency of the entire operation, allowing operators to make cuts much faster than the conventional practices in each cycle. 
3. Versatility: The tube saws you find in today’s market can easily accommodate different types of pipes and tubes, having varied thickness, diameter, and length. 
4. Quality control: Thanks to the CNC-powered tube sawing machine, it becomes easier to implement appropriate quality control and ensure the cut pieces adhere to the initial requirements with ease. 

Applications of tube saw in pipe cutting 

Tube sawing has several applications in the fabrication and manufacturing industry. In this following section, we have illustrated the five most prime applications of a tube saw to help you understand the true potential of this technique.

1. Architectural features: Tube sawing is an essential fabrication procedure used in creating pipes and tubes with varying lengths and other measurements to be used in architectural projects. For instance, canopies, support pipes, and decorative elements are often created using tube sawing technique. 
2. Structural steel tubes and pipes: Different forms of structural pipes and tubes often used in the construction industry are created using the tube sawing technique. These include beams, trusses, and columns that are used for providing optimal support to the entire structure.
3. Infrastructure: Projects including the construction of bridges, roadways, and tunnels also require tube sawing process for fabrication since it allows professionals to cut the pipes and tubes according to the required angles, lengths, and cut radii.
4. Piping systems: From HVAC systems to water utility supplies, tube sawed pipes are often used for constructing the entire system and enhance the overall performance and efficiency. 
5. Balustrades and handrails: Last but not the least, tube sawing is also used in creating accurate pieces for balustrades and handrails. 

Innovative practices to adopt for tube sawing

During the past decade, several new technologies and innovative practices have been adopted in the manufacturing industry for tube sawing. If your upcoming project requires the use of tube saw for tubular structures, you can adopt the below-discussed innovative methods for higher efficiency and reduced production delays. 

Automatic cutting and feeding system

Gone are the days when people used to rely on manual workflows for cutting the tubes and pipes. In today’s technologically advanced world, automated routines are often implemented for feeding the workpieces to the tube saw and cutting the same according to the desired length. Automation not only reduces the dependency on human operators but also increases the operational speed and accuracy. 

Multi-axis cutting

Creating intricate and complex cuts won’t be easy using the conventional tube saws, especially in a single setup. This is where multi-axis cutting technology comes into the picture. It allows operators to create compounded angles and intricate cuts on the workpiece without using too many equipment units. Furthermore, it also upholds accuracy and precision of the cut tubes and pipes, regardless of the complexity of the initial design plan. 

CAD/CAM software integration

Thanks to the integration of CAD/CAM software, it has become easier for the manufacturers to produce accurate and precise cuts on the workpieces. It not only generates appropriate instruction guides for the saw to create the cuts but also precisely prepares a 3D model of the design based on the 2D sketch. What’s more is that the CAD/CAM software enhances the overall process efficiency and productivity by establishing quality control. 

Conclusion 

Now that we have shed light on the major innovative practices, you won’t have any further problem in using the tube saw for different applications, whether it’s creating handrails or infrastructural beams and columns. All you need to do is choose the right equipment that can cater to the specific requirements of your fabrication and manufacturing project.